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Water treatment series
1.Soft fibrous packing series
General introduction


Soft fibrous packing is a new type of biological film carrier using biological contact oxidation method and anaerobic zymotechnics to deal with waste water . It has many advantages : such as large specific surface area and high using efficiency , the void can changes and doesn't jam , great applicability,low cost , less freight , easy installation ect. Nowadays it has been widely used in printing and dyeing , silk , feather textile ,food, pharmacy . petro-chemistry , paper making , hemp textile , hospital,cyanogens waste water treatment ect.


Structure and characteristics

Improved soft packing is makeup to cell fasciculus of certain length , through spined twisted fibrous rope link with equally distributing plastic wafer .This product changes and conquers the primary central rope filoselle knot, uneven pull resistance ,easily breaking in running , the fibrous threads difficultly opens out in the water in landscape orientation ,distributing not evenly , deflection, biological film knot , low practical surface area , short life time ect. Measuringed by the relative department , the using rate of the improved soft packing increases one time .


Using scope

The appearance of the second and the third series products are the result of improved development. Their capability changes a lot , and applicable scope is larger . D2, D3 , E2 ,E3 types are adapt to be used in printing and dyeing , refining and dyeing , feather textile , carpet making , cotton textile , silk making , pharmacy , cyanogens contained ,petro-chemistry and other industrial waste water and living sewage . A2, A3, B2, B3, C2 ,C3 types are used in hemp textile , alcohol , sugar making , paper making , food , ferment and the anaerobic treatment of high concentration waste water .

The technical indices of the product
The characteristic of the material

Material

Specific
Gravity

Pull resistance strength(g/single thread )

Extension rate (%)

Acid-alkali resistance (PH2-12)

Zero gravity rate ( % 100 ℃ )

Intenerated point in water ( ℃ )

Synthetic Fibre

1.02

6.8~7.1

4

Not change

≤ 1

≥ 113


Referenced concentration adapt to waste water

Type

anaerobic

aerobic

Item

A2

B2

C2

D2

E2

Concentration (CODmg /litre )

≤ 50000

≤ 40000

≤ 30000

≤ 3000

≤ 1000


The characteristic of the material after second usage

Material

Waste water with cyanogens

Organic waste water

Synthetic fibre

Pull resistance strength (g/single thread )

Extend rate (%)

Pull resistance strength (g/single thread )

Extension rate (%)

6.7 ~ 7.0

4

6.7 ~ 7.0

4




Specification of the second type product

Item

Unit

A 2

B 2

C2

D2

E2

F2

Fasciculus length

mm

60

80

100

120

140

160

Space between bunches

mm

30

40

50

60

70

80

Space between in installation

mm

60

80

100

120

140

160

Fasciculus quantity

Bunch / m 3

9259

3906

2000

1157

729

488

Unit weight

kg / m 3

12~14

7~8

5~6

3~3.5

2.5~3

2~2.5

Basic weight after film

kg / m 3

200

110

72

50

39

28

Hole void rate

%

>99

>99

>99

>99

>99

>99

Theoretical specific surface area

m 2 /m 3

9891

5563

3561

2472

1987

1390


Specification of the third type product

Item

Unit

A3

B3

C3

D3

E3

F3

Fasciculus length

mm

60

80

100

120

140

160

Space between bunches

mm

30

40

50

60

70

80

Space between in installation
mm
60
80
100
120
140
160

Unit weight

kg / m 3

14 ~ 16

8.5 ~ 10

6 ~ 7

3.5 ~ 4

3 ~ 3.5

2.5 ~ 3

Fasciculus quantity

Bunch / m 3

9259

3906

2000

1157

729

488

Basic weight after film

kg / m 3

266

137

78

58

45

32

Hole void rate

%

>99

>99

>99

>99

>99

>99

Theoretical specific surface area

m 2 /m 3

11188

6954

4273

2884

2270

1564


2.Half soft packing

General introduction : Half soft packing is composed of three parts , single slice of packing , plastic thimble and central rope .Each part uses polypropylene and polyethylene of low density , acid resistance ,alkali resistance, aging resistance as material .After melting , the round slice with the central hole radiating forth like sting is the main body. The central rope runs through the central hole of each slice one by one and links together with certain length . The space between the slice is fixed by the nesting plastic pipes .This product has many advantages , such as long life time , easy production and installation . As the good framework intensity , the packing does not drop and twist after forming the film. High scattering heat capability , little resistance , good capability in water distribution and gas distribution , growing film easily ,having the capability of exchanging froth,better utilizing the oxygen in the water. The half soft packing is applied in swage and waste water treatment process , also used with the equipment such as contact oxidation tower pool and tank. The commonly use specification .: 120mm, 150mm .We can make the products to meet the customers' requirement .


Material characteristic

Material

Pull resistance strength (kg/cm 2 )

Continuous heat resistance temperature( ℃ )

Brickle temperature( ℃ )

Strong alkali influence

Strong acid influence

Polyethylene

210.386

82.104

< -148~-100

Resistance

Resistance


Technical indices

Type

Slice size (mm)

Slice weight(g)

Weight of finished product (Kg / m 3 )

Void rate (%)

Specific surface area (m 2 / m 3 )

150-40

150

4.8-5.2

6.2-6.7

> 96

12012

150-60

150

4.8-5.2

6.2-6.7

> 96

8743

150-80

150

4.8-5.2

3.6-3.9

> 96

6449


3.Combined packing

Specification : 150mm ,160mm , 180mm
Material :
vinylon aldehyde silk of completely molded nip slice
Central rope : plastic rope , fibrous rope
General introduction :
Combined double rings packing combines the advantages of soft packing and half soft packing ,conquers their disadvantages .They are ideal products used in bio-chemistry treatment process of sewage . The product depends on plastic rings as its framework ,loading the vinylon silk which fixed firmly on plastic rings . The silk bunches distribute evenly in the water ,easily producing and changing films, good applicability to sewage concentration .


The technical indices of combined double ring packing

Type

Diameter of plastic ring( mm)

Diameter of slice packing (mm )

Distance between the slice (mm)

Distance between inner disposal of the pool(PCE /m 3 pool )

Packing density (PCE/m 3 pool )

Theoretical specific surface area (m 2 /m 3 /pool )

Unit weight (kg/m 3 )

Basic weight after film (kg/m 3 pool )

Normal load KgCOD/m 3

Impact load KgCOD/m 3

150-60

75

150

60

150

About 740

2600

About 4.5

About 600

3-3.5

> 5

150-80

75

150

80

150

About 555

2000

About 3.5

About 450

2.5-3

> 5

150-100

75

150

100

150

About 444

1600

About 2.8

About 360

2-2.5


The combined multi-hole ring packing is made up of plastic ring (framework ), soft fibrous bunch and central rope .There are 40 square holes and 8 bunches of aldehyded silk around the plastic ring . Each bunch silk colludes 4 square holes , so the aldehyded silk fixes firmly on the ring . The product is the ideal packing used in strong hydrosphere current of rushing water . The multi-hole ring packing and the combined double ring are similar when they are used in bio-chemistry treatment process of waste water .


The technical indices of the combined multi-hole rings packing

Item

Unit

Parameter

Framework diameter

mm

55

Framework height

mm

75

Packing diameter

mm

150

Unit weight

g/ piece

15-17

Weight of unit fibre

g/piece

2.0

Packing density

Piece /m 3 (pool)

592

Theoretical specific surface area

m 2 /m 3 (pool)

1900

Normal load

kg COD/m 3 (pool)

3.0-3.5

Compact load

kg COD/m 3 (pool)

> 5


4.Solid elastic packing

General introduction : solid elastic packing is one of the common packing used in organic waste water biological treatment reactor . The surface of the elastic silk forms the ripple with sting., so it enhances the specific surface area and is advantageous to the function that the microorganism adhere to . The silk takes the central rope as the axes to present the spiral to show the radiation form and stretches well in the water , so the solid distributes evenly .The elastic silk of some rigid can carries on the multi -layer collision and incision of filled oxygen bubble, so enhancing the transfer rate of oxygen and the motive efficiency of filling oxygen . At the same time the silk is impacted by the gas and water current , producing slightly quiver and forming confused flow . These increase the water (organic matter ), gas (oxygen ) contacting the microorganism , also improves passing matter effect , promotes the metabolism of the microorganism and enhance the treatment efficiency of the waste water . The product has good processing results of dealing with the living sewage of low concentration ,printing and dyeing liquid water of mid-concentration ,oiled waste water , food industry waste water of high concentration and chemical processing liquid water .This product is widely used in anaerobic ,oxygen-compatible and aerobic processing crafts.


1.Material characteristic

Frame parts

Material

Specific gravity

rupture power

Pull extended
intensity( MPa )

Continuous heat resistance temperature (℃)

Brickle temperature (℃)

Stability of acid –alkali resistance

Silk strip

Alkene(Amic)

0.93

120N

≥ 30

800-100

-15

Stable

Central rope

0.95

71.4daN

≥ 15

80-100

-15

Stable


2. Technical parameter

Item

120*0.35

150*0.35

180*0.35

200*0.5

Unit bunch (bunch /m3)

77

44

33

33

Unit weight (kg/m3)

3.6

3.2

2.8

3.1

Film quantity ( kg/m3 )

84

69

61

56

Specific surface area( m2/m3 )

380

310

265

244

Remark

•  specification : exterior diameter of molding packing *single silk diameter .
•  unit bunch is hang number per square meter.


3.Application condition

Concentration of liquid waste( CODcr )( mg/I )

BOD5CODcr

Temperature (℃)

Acid –alkali resistantance (PH)

aerobic

≥ 100-2000 ≥

≥ 0.3

4-40

5-8

Oxygen-compatible

≥ 1000-10000 ≥

anaerobic

≥ 5000-30000 ≥

Note :The product is used in pretreatment craft of slightly polluted water supply with low depth . It can wipe off the NH3 –N ,NO2-N ,turbid matter , Fe and others as much as 80%~90%,deal with chroma CDO mm reaching 25%.

Ceramic ball series   Honeycomb ceramic series   Metallic packing series   Ceramic packing series   Plastic packing series   Acid-heat resistant ceramic series   Environmental protection filtering packing    Active carbon serives   Catalyst series

BeiHai KaiTe Chemical Packing Co.,Ltd
2005 All Right Reserved.

ADD: Room 701,1th unit of 6 th building,Wanke city garden,Beijing road,Beihai,Guangxi,China
TEL:86-779-3202670 13097792670 FAX:86-779-3201760
E-mail:kaite@kaite-chemical.com
Postal Code:536000
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